Project 15 is progressing and I just finished up the brake caliper work. With only 11,000 lifetime miles the calipers were in good condition, just needing some light cleaning and new pads and pins fitted.

I usually fit EBC Double-H pads to my projects. These are high-performance sintered alloy pads — but what does that mean?

Well, sintering is just an engineering word for fusing elements through the use of heat and pressure, in this case copper-based metallics and other stuff. The "H" is for friction level rating. The "HH" pads carry the highest "H" rating in two ways, hence the "Double-H," as they are H-rated cold and hot. These brake pads offer high friction, good feel, progressive bite, fade resistance, long life, and they're easy on the rotors. All good things.

http://chicago.craigslist.org/nch/mcy/5598927991.html

What: 1997 VFR750F
Where: Carpentersville IL
Why: Low miles, one owner
Price: $2700

Another red Interceptor for sale? Yes, but this one is worth a second look. Our seller states that he's the original owner and sole rider...ever. Showing only 7800 miles and a recent full service at a local shop, including fluids, tires, chain and "full tune up" (I'm never sure just what that means). There's no details regarding cosmetics, other than to say it's never been down.

The '97 was the final iteration of the 750 series and is often considered to be the best of the early Interceptors. In 1998 the fuel injected VFR800 fifth generation appeared and the model took a turn in a slightly different direction — but that's really personal preference, as they're all great rides. This one appears to be a rare unmolested example, ready to ride, and priced right. Someone's going to get nice bike for little money.

UPDATE: Quickly sold for $2500.

The July issue of Motorcyclist Magazine sports a five-page feature about the day in 1986 that Honda proved the speed and mettle of its redesigned V4 sport bike. Facing fierce performance competition from other manufacturers and needing to overcome the bad juju of the VF's reliability issues, the factory teamed their own riders with a few magazine types in a 24-hour speed and endurance test at a track in Laredo, Texas. The article's author, long-time journalist Mitch Boehm, was one of those riders.

With two 700s and two 750s, the idea was to run one of each and use the others as backup bikes. Early on, the 750 experienced a piston failure (caused by a casting flaw) and blew its engine. The backup bike started a fresh 24-hour run and ended up with the five new records, including the Big One, a 24-hour average speed of 143 mph, blasting the previous year's record set by a Suzuki GSX-R750 at 128 mph. As icing on the cake, the record-setting 750 was then ridden back to California by a Cycle World staffer. Honda had succeeded in winning back some lost credibility by showing, once again, its place as a preeminent engineering company.

Recommended reading.

Here's a great T-shirt design from the nutjobs at BlipShift.com.

The reference is, of course, Hwy 129, AKA the "Tail of The Dragon." Blipshift prints a limited number of designs submitted to them and then sells them for only a few days, never to be seen again. This one ends Thursday, the 26th, so better hurry! $18.45 includes shipping. Also available in a poster! Here's the link:

https://www.blipshift.com

While searching for an anniversary destination recently, Patti and I found that bad weather dominated most of the country except for the upper midwest, so we decided to keep it local and trailered the ST1300 to southwest Wisconsin's driftless area to spend the week motorcycle and horseback riding. We based ourselves in the midst of the state's best road and horse country at Justin Trails Resort in Monroe County and enjoyed four days of perfect riding weather, awesome roads and great scenery.

How is this relevant? Well, this is farm country and that means bugs...and lots of 'em. When we got back home I had a bike and truck coated in dead bugs. In case you don't know this trick, here's a magic potion to melt those critters away with minimal effort.

It's called hydrogen peroxide and it's about $1 a quart at Wally World. This stuff really is magic — at 90% solution it's used as an oxygen source in rocket fuel while at 3.5% it can bleach your teeth, marinate your meat or melt bugs off your fairing.

One of its interesting properties is that it oxidizes dead tissue, like bug splats, but doesn't hurt live, like our skin. Just spray it on any surface, let sit for a few minutes and wash your bike as usual with soapy water. As far as I know it doesn't affect plastic, metal or acrylic surfaces in any way so it's safe to use anywhere there's bug remains. Now you know.

After a few hours of garage therapy Project 15 is stripped and ready for its make-over. No surprises — a few valve clearances had to be adjusted and the compression check is normal. Turns out the steering head bearings need replacing along with fork seals, and that's not uncommon with any bike of this age, even with low miles. The steering bearings are being upgraded to All Balls tapered style. I've completed the carburetor cleaning and inspection, again, no surprises. Fresh fuel lines/filter, and the fuel tube o-rings replaced with new VITON. The low-speed jets were bumped to #40, otherwise the carbs will remain as from the factory. Because I'm keeping the original exhaust system, even the air filter will be OEM. This bike will remain as stock as possible, right down to the hand grips.

One change I will make, in the interest of safety and better performance, are upgraded braided brake lines front and rear. They're black, so they won't be too obvious. Oh, and fresh tires of course — Bridgestone BT-45 in OEM sizes.

This bike is a pleasure to work on. It's obviously been well-kept in a dry environment. There's no stuck bolts, nothing's been stripped, man-handled or modified. Let's get this thing back together.

What: 2010 VFR1200
Where: Hamilton MI
Why: A shining star fades fast
Sold: $5300 (no reserve eBay auction)

We all know the VFR1200 was no market success. But I'm not sure anyone knows why. It's an excellent machine; fast, composed, smooth, techie, perfectly detailed. But it may have veered too far from the Interceptor formula of a mid-weight sport tourer, and the styling doesn't suit everyone's taste. VFR folks can be a finicky bunch.

Personally, I like the model but like most VFR fans I didn't buy one. Still, I fantasize about a 1200 in the stable and so have kept an eye on the values over the past few years. Well, it may be time to buy.

Here we have a first-year VFR1200 with a couple thousand dollars in extras, low miles and well-kept by a mature owner. It's the "standard" transmission model (no DCT) and sports OEM bags, center stand, larger windscreen and bar risers. The bike represented about $17,000 in value when it was new and just sold for $5300.

Condolences to the seller and congratulations to the new owner.

Honda calls their plastic fuel distribution tubes "fuel joint sets," but I just call them tubes. Their job is to distribute fuel from the inlet line to each carb. There's two tubes, one for carbs 1 & 3, and one for carbs 2 & 4. The point where they enter the carburetor needs to be removable for service and also have a bit of flexibility in use, so they're sealed with o-rings. Like all of our rubber fuel parts they were not designed with modern fuel chemicals in mind, including ethanol. This fact, combined with age, makes them a weak point in the fuel system. I replace them as a matter of course on all my projects, along with the inlet lines. Today we have the advantage of VITON o-rings and TYGON fuel line which can stand up to anything the chemical engineers can throw our way.

The plastic tubes with o-rings are still available from Honda for about $30 each. There's also an eBay seller who offers metal replacement tubes/o-rings for about $85 a set. On my "Products" page I offer a repair kit consisting of four o-rings, two fuel lines and clamps for $16. Whichever direction you choose, the installation is the same, and here's how I do it....
Note: the carbs are numbered as follows: Viewed from the rider's seat, #1 is left rear; #2 is left front; #3 is right rear; #4 is right front.

As Hippocrates famously said, "First, do no harm." The idea here is to separate one of the carbs from the set in order to slide the tubes away, replace the o-rings, and reassemble, disturbing the carb set as little as possible.  I separate #4 because it affects the others the least. And remember that the tubes are plastic so be gentle.

Here's the required tools: impact driver, screwdrivers, needle nose pliers, cleaning brush, cleaning solvent and oil. A dental pick or tiny screwdriver is also useful for removing the old o-rings.

Like everything mechanical, this process is easier with the carb rack cleaned. We begin by removing the plenum screws — 8 inside the plenum plus 2 on the sides (Note: '90-'93 do not have the two side screws). These screws often require an impact driver to loosen (carefully). With the carb rack then turned upside down (plenum down) on the bench with carbs #2 & 4 facing me, remove the center bracket and its 4 screws. All the linkages will remain in place except the choke rod to carb #4. (click on a photo below to enlarge; '86-87 carbs shown)

I now remove #1 & 4 tiny sync springs (not the screw and spring, just the springs underneath). It helps to first unscrew them about 5 turns and, after reinstalling the spring, screw the same amount back in. The #3 sync spring needn't be removed. Also remove the two large throttle shaft springs — the ones between the sync screws, not the long heavy springs.

Finally, remove the choke shaft bracket at #4 by loosening it's set screw and sliding the bracket off the shaft. Also loosen the same bracket at #2, visible in the upper left corner of this photo. This will allow the choke shaft to slide free of #4 when we separate it from the plenum. On '90-'93 loosen the bracket and slide the rod free through #4. The spring and bracket will fall free.

I wriggle completely free carb #4 and loosen (but leave in place) the remaining carbs. Note that the carb bases are located to the plenum on dowel pins with large sealing o-rings.

Now is the time to note how the lines are routed, you may want to take a photo. I then cut the old fuel lines (assuming they’re being replaced) as short as possible to get them out of the way (don't pull on them, you could break the plastic tubes) and gently free the #2/4 fuel tube and then the #1/3 tube.

The tubes are identical -- just installed in a mirrored fashion. There are fitting nubs, one per tube — one goes into carb #1 and one into #4 — have a look (note: '90-93 have no fitting nubs).

Those old, hardened fuel lines will make installation more difficult and really should be replaced. Now's your chance.

The two smaller, black air vent tubes will have fallen free, just let them be till installation (note: '90-93 have four vent tubes).

The fitting nub for carb #4 ('86-87).

Remove the old o-rings, clean the grooves and install the new.

I now take a moment to clean the holes where the o-rings will seat with a bit of electronic cleaner (not brake solvent) and small brush, taking care to avoid any debris going into the carbs. If your carbs are disassembled like those in the photo, just blow air or cleaner into the threaded float valve hole visible at the upper left to ensure there's no gunk left behind.

Installation, as they say, is the reverse of disassembly. Only in this case all the pieces have to line up, a bit like herding flys, but it can be done. Note that the longer fuel line locates alongside carb #3 and the shorter one is centered between the carbs. Coat the new o-rings and their receiving holes with a bit of motor oil or grease, mount the new fuel lines and clamps (if replacing) and then work #1/3 tube back into place followed by #2/4 (don't forget the choke shaft — see below), taking care to put the locating nubs back into their slots on carbs #1 & 4.

The choke shaft will have fallen free of #4, so be sure it and its spring are back in place before mounting #4 on the plenum. When all the fuel and vent tubes are lined up, work all the carbs back into place and fit onto their respective plenum mounting dowels. Don't forget the large o-rings between each carb and plenum — make sure they're back in their grooves.

None of this requires force. If you find yourself reaching for a hammer, take a breath and figure out why. It's a three dimensional puzzle, but it does fit back together.

When everything's back in place, hold the whole affair together while carefully righting the carb rack and loosely reinstall the 8 plenum screws, 2 side screws and then the center bracket on the underside — again, they should all go in and bottom easily if everything is lined up. Once all are in place, tighten them up. Flip the rack upside down and reinstall the missing shaft and sync springs (be careful, these will try to escape across the room). The larger shaft spring goes between #2/4 and the smaller between #1/3. During the reassembly process, you should be continually checking that the throttle and choke mechanisms are free and correct. There should be no binding.

Apply a bit of motor oil to the pivot and sliding areas of the choke and throttle linkages. Visually check that all the carbs are seated square and flush.

Install the fuel lines onto the "T" fitting. When installed correctly, the different length replacement fuel lines will look like this, facing carb #1 just like from the factory.

At this point I determine if the choke (actually enrichener circuit) is opening fully. If the bike would barely run when cold-started with full choke or just didn't seem to be choking enough, I carefully bend the forked fingers (where the choke linkage meets the carb) at carbs #2 & 3 in order to provide more leverage, opening the slides farther. This is done delicately, and requires that the little screw-secured bracket on the shaft be moved out of the way during bending. On the '90-93 the shaft simply slides free through the outboard carb, but for the '86-87 there's a trick to easily moving that bracket out of the way and involves loosening the brackets’ holding screws, sliding the entire shaft free of their little locating pins (the pencil is pointing to it), and rotating the shaft, which allows the bracket to be slid out of the way. Reverse the dance to put the brackets back into place. Play about with it.

Here's a reference photo ('86-87). On this carb set the vent line is green-colored and gives a good reference to how the grey fuel lines should be routed. Here we're looking between carbs #1 & 3.

After all this fiddling about, the carbs will need to be sync'd on the running bike. Syncing is an important step on any multi-cylinder, multi-carb engine and shouldn't be ignored.

Congratulations, you're done! Your carburetors thank you.

This past week I put Project 19 on the road for a 40-mile shake-down ride. The bike ran and rode perfectly...and it looks great! There's a few details to attend to before it's ready for photos and its For Sale sign. In the meantime, the next victim is on the rack for its tear-down and inspection.

Project 15 is a gorgeous 1987 VFR700F2 in Crescent Pearl White with only 11,000 miles. This is a true survivor — I can't find any deviation from original equipment other than tires. Produced in October of '86 with production number 976. I found it last year in rural Ohio along with its stablemate, an '86 r/w/b 700. It runs and looks great, but I'll go through the systems and cosmetics in any case. The pearl white color was advertised as a "limited quantity" in 1986 and became a regular color for '87 along with the blue/silver paint scheme. My plan is to keep it in original condition with the exception of tucking in the turn signals, which is easily reversed. This should be a straightforward project and will definitely be a stunner. Stay tuned.